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Wiring Looms Custom Built

Wiring Looms Custom Built

Easier Installation Sound Reliability for Metal Handrails

  • Save time and money
  • Guaranteed reliability
  • Looms made to suit projector spacings and required length
  • Power feeds for every position
  • Splices do not affect the looms' structural integrity
  • All splices are waterproof and moisture-resistant
  • Spliced connections are not much larger than the main conductor
  • Smaller connections allow for larger wire diameters, which in turn means greater distances from the LED driver.
  • All looms are built to suit the project's power requirements and distance from the LED driver. All calculations are carried out in-house
Wiring loom Custom Built
Save time with a wiring loom

Wiring looms for an easier fit-and-forget installation

Wiring Looms custom-built for every project, No more pulling thick wire through a small hole, no more bulky connectors, just a pair of 1.6mm diameter wires.

We have recognised the problems of wiring handrails on-site and now offer custom-built wiring looms.  Every loom is built to the specifications required for each project. We calculate cable loss, building the loom with the optimum-sized conductors. 

Our splicing technique does not affect the structural integrity of the wires, allowing reasonable force to be used when pulling the loom through the handrail. Every splice features a waterproof adhesive-lined heat shrink tube, creating a joint not much larger than the conductor. Our looms are built with the connection wires laying away from the direction of the pull, presenting them adjacent to the hole for easy retrieval. 

Every splice is water and moisture-resistant, safeguarding against black wire syndrome and ensuring fit-and-forget reliability.

Wiring looms custom built splices
Spliced connections are water and moisture-resistant. Easier to pull through small apertures

Plug and play

Some installations are subject to time-critical maintenance.

Our larger luminaires can be supplied with a waterproof plug ready to connect to the loom, the socket being connected once the loom is in place.

Designed and made in the UK

Fast turnaround and easy modification from a UK based supplier.

  • Wiring Loom Service

    Cable loss calculations
    Building loom with suitable conductors, to length and projector spacings

  • What Is The Maximum Distance From The Driver ?

    Every loom for every project is calculated individually. 

    Simplified examples with a 24v DC supply:

    Single projectors:
    (Insert, Quicksert & RAILled)
    38 projectors at 1metre centres = 38m - pair of 2.5mm² conductors

    High power projectors
    (Linear-Tri & Triple Port Asymmetric)
    20 projectors at 3metre centres = 60m - pair of 4mm² conductors

  • Circuit Options

    Parallel - Simple and Quick
    Direct connection to DC supply by specifying our 12-36v DC option. 

    Series -Parallel - Slightly more cost-effective/efficient
    One DC-DC converter for up to 6 projectors (24v) wired in series

  • Environment

    Interior and Exterior
    Waterproof and moisture-resistant

  • Power

    Built for DC supply 12-36v

  • Connectors

    Every splice features a 1.6mm wire (sleeve diameter), in order to make the connection using a gel-filled crimp connector, maintaining the waterproof/moisture-resistant integrity.

    Plug and Play Option
    Each projector can be supplied with a plug, the socket being connected to the loom after its installation

  • Wire Types

    We can supply custom-built wiring looms to most wire types including:

    LSF (Low Smoke and Fume)
    LSZH (Low Smoke Halogen Free)

  • Wire Diameters

    Standard looms include conductors up to 4mm²

  • Guarantee

    5-year replacement part

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